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Pellet Stoves Buying Guide

Contemporary pellet stove offers both style and substance.Bosca

Contemporary pellet stove offers both style and substance.

An expert, unbiased report to help you choose the best pellet stove for your home and budget

With the cost of energy representing an ever larger chunk of the average American household’s budget, many homeowners are looking toward alternative fuel sources to heat their homes. Increasingly, they are turning to pellet stoves as a supplemental (or, in some cases, primary) heat source.

Pellets are made from various bio-mass wastes.

Pellet stoves look similar to wood stoves or fireplace inserts, but the similarity ends there. Instead of burning wood, they burn small pellets typically made from recycled wood shavings, sawdust, or corn. There are many advantages to burning pellets instead of wood (see The Advantages of Burning Pellets). Inside, they are quite sophisticated combustion appliances that offer low-cost heating.

Advantages of Burning Pellets

The pellet that a pellet stove burns are actually recycled sawdust, wood shavings, corn, walnut and peanut shells, and similar bio-mass wastes that are ground up, compressed, and extruded. The 3/8-to-1-inch-long pellets look like rabbit feed and are sold in 40-pound bags. Pellets turn wastes that would otherwise be dumped at landfills into energy, lessening our dependence on oil.

Both because of the fuel’s consistency and the stove’s combustion mechanics, pellets burn very hot. This means they burn more efficiently and more cleanly than wood.

Intense compression squeezes the moisture out of the pellets, dropping their moisture content to below 8 percent, which is very dry compared with cord wood, which has from 20 percent to 30 percent moisture. The drier the fuel, the more heat it can produce. And the hotter the fire burns, the more fuel it can consume. Compared with EPA-certified wood stoves, which give off about 5 grams of particulates per hour, pellet stoves give off less than 1 gram per hour.

Combustion efficiency is a measure of how much of a fuel is converted to energy by an appliance. Pellet stoves offer 75 percent to 90 percent overall efficiency (be sure to look for “overall efficiency” ratings when comparing makes). In fact, so much heat is extracted that most pellet stoves may be vented horizontally out through a wall instead of through a conventional chimney (see How a Pellet Stove Works).

Pellets also create much less ash than cord wood and produce far less creosote, a common wood stove and fireplace hazard that blackens glass doors and collects in chimneys, potentially causing chimney fires.

Most pellet stoves produce a small fire that, concentrated in the center of the unit, burns very hot. If you like the look of a fire, try to find a unit with a good flame pattern and a large viewing glass. You can get ceramic logs that help disperse the flames and give the fire a more traditional look.

One drawback of pellet stoves is that they’re relatively complex. As shown in How a Pellet Stove Works, they have a variety of moving parts and motors that require maintenance, so it’s a good idea to select a model that gives you easy access to its parts. It’s also not a bad idea to get a service contract. (For more about pellet stove care, see Pellet Stove Repair & Care.)

Pellet stoves have an internal hopper for storing a day’s worth of pellets; depending upon the size of the stove, they may store from 35 to 130 pounds of pellets. Obviously, the larger the bin in stoves of similar output, the less often they require refilling. Inside, stoves are either bottom- or top-fed. When choosing between a bottom- or top-fed pellet stove, consider the benefits and drawbacks of each.

Pellet Stove Parts Diagram

Top-Fed Pellet Stove

A top-fed pellet stove has a lesser chance of fire burning back into the hopper because of its pellet delivery system. But the combustion chamber is more likely to become impeded with ash and clinkers (the deposits caused by reheating ash). As a result, many manufacturers of top-fed models recommend burning high-grade, low-ash pellets.

Bottom-fed models don’t require premium fuel because the ash and clinkers are pushed into the ash pan. But, with steady use, you will have to remove the ashes about once a week. An easy-to-use, large-capacity ash access drawer makes cleanup easier.

Electrical requirements. The motors of a pellet stove, of course, require electricity (some models have battery backup units), so the stove should be positioned near a 110-volt outlet. If you live where power outages are frequent, and the stove does not have battery backup, you may want to have a gas-powered generator on hand (see Buying an Emergency Portable Generator). This and related installation issues are discussed in the article How to Install a Pellet Stove.

Freestanding pellet stoves vs. inserts. A variety of styles are available in both freestanding stoves and fireplace inserts. Some manufacturers also make pellet-fueled furnaces and boilers that are designed to take the place of, or supplement, conventional forced-air heating systems.

Heat output range (heating capacity). Pellet stoves are measured in heat output range, also called heating capacity. Most have a rating of 8,000 to 90,000 BTUs (British Thermal Units) per hour. To choose the right-size pellet stove, it helps to work with a knowledgeable dealer who can take into account the many variables that will determine the best choice for you.

The cost of a pellet stove. Because pellet stoves are quite sophisticated, they’re not cheap…but when used for an extended period of time, they can earn back their cost in energy savings. For a complete discussion of this, please see Pellet Stoves: Costs & Savings.

How to Size a Pellet Stove

Though the physical size of a stove may be a consideration if you have limited space in which to put it, the primary issue is the heat output. If a pellet stove’s heat output is too little, it won’t warm a space sufficiently. If its output is too high, it can make a space uncomfortably warm. If it makes the area too warm, homeowners typically burn a smaller, smoldering fire, which is highly inefficient and causes undue pollution.

When comparing BTU output among various stoves, be sure you are clear about each unit’s overall efficiency—that is, how much heat it delivers to the room (not including the heat that goes out the chimney). But many other variables come into play. These include the stove’s location, how open your home’s rooms are to one another, whether a blower or other form of heated air distribution is available, how well your home is insulated, whether the stove will be providing primary or supplementary heat, and so forth. When meeting with a dealer, be prepared to discuss these issues.

According to the U.S. Department of Energy, a helpful rule-of-thumb is this: A stove rated at 60,000 BTUs can heat an open-plan, 2,000-square-foot home. A stove rated at 42,000 BTUs can heat an open-plan, 1,300-square-foot space.

The location of the stove has a great deal to do with how effectively it will heat a space. In most cases, it’s located in the room that you want to heat. If you wish to heat an entire house, a central location or a fan system to circulate the heat is imperative. (For more about this, see How to Install a Pellet Stove.)

Featured Resource: Get a Pre-Screened Local Pellet Stove Installation Pro

About Don Vandervort
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Don Vandervort developed his expertise more than 30 years ago as Building Editor for both Sunset Books and Home Magazine. He has written more than 30 home improvement books and countless magazine articles. He appeared regularly on HGTV’s “The Fix,” and served as MSN’s home expert. Don founded HomeTips in 1996.

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  1. If I put a pellet stove in the basement will the unit heat the upper section of the house?

    • That is what I’m going to do. We do not use a furnace, wanting to go solar. So we had a propane heater in the basement without a blower and it heated my entire house. Because it costs us so much to fill the tank we are going the route of a pellet stove.

    • John, heat rises, of course, but to efficiently circulate warmth to the upper rooms, you’ll probably need a ducted system with a blower.

  2. will a pellet stove heat up an barn with high ceilings??? about 600 suare feet? Barn is enclosed but drafty

  3. are there any pellet stoves that require little or no maintenance on a daily or weekly basis. am a senior and would like to have one but most of them I see requires daily maintenance


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