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Want to know how to repair forced-air furnace problems? If your heater doesn’t heat or works poorly, this furnace repair guide will help you troubleshoot and fix typical furnace problems.
Though forced-air furnaces are normally quite reliable, they can break down and, when they do, getting them fixed quickly is usually critical. With a little do-it-yourself experience and the proper guidance, you can troubleshoot and repair a variety of furnace problems yourself.
Once a year, vacuum out the area around the furnace’s blower. If possible, slide out the fan unit, clean each fan blade with a toothbrush, and then vacuum with a brush attachment on a vacuum cleaner. Look for oil ports on the motor, normally located near the motor shaft. If the motor has these, apply two to three drops of non-detergent motor oil into each port (you may have to remove a cover plate to do this). Most contemporary motors don’t require lubrication, but motors with oil ports should be lubricated once a year.
The information in the following articles is for some of the most common types of repairs. If these look to be beyond your abilities, call a qualified HVAC repairperson.
If you suspect a furnace gas leak, deal with this immediately! If you smell natural gas in your home or near the furnace, do not light any matches or turn off or on any switches. If the gas odor is strong, immediately evacuate your house, leaving the door open. Turn off the gas supply valve, which should be located by your gas meter on the gas inlet pipe, by rotating the valve one quarter turn with an adjustable wrench so that the valve’s oblong stem is perpendicular to the inlet pipe. Then call your gas utility or the fire department from a remote location. Do not return to your home until you know it is safe.
Older gas and combustion-fuel furnaces have pilot lights; some newer ones have electronic ignition. If your older furnace has a pilot light that won’t stay lit, the thermocouple may be loose or faulty, the pilot orifice may be clogged, or the pilot’s flame may be set too low.
You can clear a clogged orifice with a piece of thin wire. Be sure to turn off the gas to the furnace first. Also shut off the switch or circuit breaker that controls power to the furnace. Just poke the thin wire into the tiny orifice where the pilot flame normally burns to knock out any debris.
Some pilot lights have a flame adjustment screw. Refer to your owner’s manual, but normally this is simply a matter of turning the flame adjustment screw to achieve a full, steady 1 1/2-inch to 2-inch flame with no yellow in it.
HomeTips Pro Tip: By doing your own minor furnace repairs, you can save money and also get your home heated up much faster than if you had to schedule and wait for a repair person.
Your gas- or oil-burning furnace must receive fuel to work. With a gas-fired furnace, be sure the valve on the gas pipe is turned on (the lug or handle should be in line with the gas pipe). With an oil furnace, check the fuel supply.
On an electronic-ignition furnace, turn down the thermostat or turn the power switch off and then on again to reset the ignition control module. Listen for the sound of the spark or watch for the hot surface ignitor to glow (see your owner’s manual).
If your furnace has a pilot light, be sure the pilot is lit. Check your owner’s manual or the instructions posted inside the furnace cabinet for step-by-step lighting instructions. Usually this involves turning the gas valve to Off, waiting a couple of minutes, turning it to Pilot, pressing and holding it down while you light the flame, and waiting a minute or so, releasing it, and then turning it to On.
If the furnace won’t light or ignites but fails again, call a furnace repair technician.
If your furnace runs and provides some heat but not enough…
1Be sure nothing is blocking the flow of warm air.
2Be sure the thermostat is set properly. Try raising the set temperature 5 degrees and waiting a few minutes.
3Be sure the room heating registers are open.
4Check the filter. If it’s dirty, replace it.
5If these simple steps don’t work, have a furnace repair technician. check out your system; either the blower isn’t working properly or the system is out of balance.
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If your furnace does not heat at all…
Most heating system failures are caused by thermostat malfunctions, a tripped circuit breaker or blown fuse, or—in the case of combustion furnaces—a pilot light that has gone out. If the heat doesn’t come on even when you adjust the thermostat above room temperature:
1Be sure the heater’s thermostat is set to Heat (if yours is a heating and cooling system).
2Be sure the furnace’s circuit breaker is on or that its fuse has not blown. Check both the main electrical panel and any secondary subpanels that supply power to the unit. If the circuit has blown or tripped, reset the circuit breaker by flipping it all the way off and then on again. Or replace the fuse. If the circuit blows again, there is probably a short in the electrical system providing power to the furnace. For this, you may need to call an electrical contractor.
3Be sure the furnace’s power switch is turned on; it is usually located next to or inside the furnace cabinet. If it isn’t on, turn it on, and wait for the furnace to engage.
4The motor may need to be reset because of an overload. Look for a Reset button near the blower motor’s housing and, if you find one, press it. If nothing happens, wait about 30 minutes for the motor to cool, and then try the Reset button again.
5Turn off the power to the furnace at the main electrical panel or subpanel. Look for a fuse in the power switch. If there is one, it may have blown. Replace the fuse (be sure to follow the instructions in your owner’s manual). If you don’t have an owner’s manual or are unclear about what it will take to do this, call a furnace repair technician. 6With a gas furnace, the pilot light may have gone out or the gas valve may be shut off. Check the furnace’s ignition. 7If the furnace still doesn’t work, be sure the thermostat isn’t faulty. See Thermostat Repairs.
If your furnace cycles on and off too often…
The problem is likely to be with the thermostat—especially if you have a combustion furnace. For information on how to solve and repair this problem, see Thermostat Repairs.
If your thermostat has a small lever that moves along a calibrated scale that indicates “longer” (not the heat temperature lever), you can try adjusting this—the heat anticipator. Just set it one calibration mark closer to the “longer” setting if the furnace goes off and on too frequently or one mark away if the furnace allows room temperature to rise too high or drop too low before going on or off.
It may take several hours for the thermostat to stabilize at this setting, so wait a while and then adjust it again if necessary. If making these adjustments doesn’t solve the problem, consider replacing your thermostat.
When an electric-resistance furnace or heat pump turns off and on too frequently, the problem may be that the unit is overheating because of a clogged filter or a blower that is malfunctioning. First try cleaning or replacing the filter. If none of these measures do the trick, call a furnace repair technician.
If your furnace’s motor runs but the blower doesn’t move air, the belt that connects the two probably has broken. Replacing it is an easy fix. First, turn off all power to the unit and turn off the gas at the gas valve that serves the furnace. Remove the door on the front of the furnace cabinet to give you access to the blower (it might be on a slide-out drawer.) Check the number stamped on the belt and get an exact replacement from a home center or heating supply outlet.
You can usually slip the belt on the motor’s (smaller) pulley first and then start it on the blower pulley. Rotate the blower pulley by hand, holding the belt in place but keeping your fingers from getting caught between the belt and the pulley. The belt should slip right into place. If it seems to be too tight or difficult to set in place, it may be necessary to adjust the motor mount to provide more slack. Then you can re-tighten the tension once the belt is in place.
Check the manufacturer’s specifications for proper tension—in most cases, the belt should deflect about an inch when you press down on it.
A blower that runs continuously may be caused by two things—the thermostat mounted on the wall or the limit switch located on the furnace just below the plenum (the box that distributes heated air to all the ducts). The limit switch is designed to shut off the furnace if the air in the plenum gets too hot.
Check the thermostat to see if the Fan switch has been turned on. If it has, turn it to Off or to Auto. If it is set to Off or Auto, the furnace’s limit switch must be adjusted.
Call a furnace repair technician to adjust the limit switch, or follow the instructions in your owner’s manual to reset the pointers on the fan side of the limit control. The lower pointer should be set to about 90 degrees F., and the upper one should be at about 115 degrees F.
Many heating ducts are metal, so they conduct noise quite readily from the air-handling unit to your rooms. To break the conduction of sound, you can have a heating contractor insert flexible insulation duct work between the furnace or air conditioner and the duct work runs.
If you hear a pinging or popping sound coming from the duct work, this may be caused by thermal expansion or by air blowing past a loose flap of metal. Track along the duct runs, listening for the sound. If you locate it, make a small dent in the sheet metal to provide a more rigid surface that’s less likely to move as it heats and cools.
If the furnace cabinet makes rattling noises when it runs, be sure the cover panels are screwed on tight. If they aren’t, tighten them.
Squealing sounds from a forced-air furnace generally occur when the belt that connects the motor to the fan slips.
If the blower is making a grinding noise, shut off the unit and call a furnace repair technician; the motor’s bearings are probably shot.
In most cases, the belt is improperly aligned or worn and needs replacement. Follow the instructions in your owner’s manual.
This job involves removing the access panel, loosening a couple of bolts that hold the blower motor at the proper tension, and realigning or adjusting the belt. In many cases, it’s a good idea to remove it and buy a replacement at a home center. When reinstalling the belt, be careful not to over-tighten it; this can wear out the motor bearings.
If the oil burner goes on and off too much, clean or replace the filter. If that doesn’t solve the problem, call in a furnace repair technician.
If your oil burner doesn’t work at all, check to see if it is receiving electrical power, if the thermostat is broken or turned off, or if a flame sensor in the burner or heat sensor in the stack has signaled the unit to shut off.
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